Workshop - Brakes
Details for this section are for the Lambretta 175 Li Series 1 and 2 however there are many similarities between these models and other models of Lambretta threewheelers/Lambros. This information and the pictures included are provided from the 'Instructions for Repair Shops' for these models published in 1963. It is intended for informational purposes and we would recommend seeking professional advice before undertaking anything described in the Workshop section.
The expansion type brakes with cast iron lined drums are fitted to all three wheels.
The front brake is cable controlled by hand from the lever on the right hand side of the handlebar.
The rear wheel brakes have two control systems, cable controlled from hand lever and hydraulically by foot pedal.
The brake system layout is illustrated on Fig. 54.
THE FRONT BRAKE
The control from the handlebar lever to the brake shoe is through a flexible cable.
The adjustment is by means of the adjuster screw fitted on the front brake back plate (Fig. 55).
REAR BRAKES - hand control
The hand lever is fitted with a pulley on which the cable runs. The two ends of the cable, fitted with outer sheets and attachments are fixed to each of the brake shoe cams. This system ensures equal braking action on the two rear wheels. The adjustment is through the adjusters part No. 16180733 only after the hydraulic control has been adjusted as explained later.
REAR BRAKES - hydraulic control
The pedal through a link system acts on the master cylinder, the liquid pressure is transmitted through the pipe lines to the shoe brake cylinders which act on the shoes through pistons.
On the three way union connecting the master cylinder to the pipes, a hydraulic stop light switch is fitted. Periodical checks of the hydraulic braking system should be carried out as follows:
- The pipe lines should be in perfect condition, with no dents etc.
- The rubber tubes should not show signs of deterioration or swelling.
- Check unions and bleed tubes for leaks.
- Check brake fluid level. The master cylinder container should be more than half full. The filling plug can be reached by lifting the cover in the central pavement panel.
ADJUSTMENT OF THE HYDRAULIC BRAKE SYSTEM
111 | The adjustment is carried out by means of the shoe adjusters located on the fork lever No. 00671909. Proceed as follows: |
112 | After the adjustment of the hydraulic system, check the hand control and, if necessary, act on the cable adjusters. The efficiency of the hydraulic brake system depends on its being free from air bubbles. Therefore after any repair in which a tube has been detached, it is necessary to eliminate the air bubble which could have formed in the circuit. The presence of air in the hydraulic circuit can be ascertained by the abnormal softness of the brake pedal when pressed. To carry out the air bleed, proceed as follows: |
113 | Remove the protection cap of the air bleed screw on one of the rear wheel brake cylinders, (See Fig, 56) and fit to the screw a plastic tube ; then place other end of tube into a glass or tin containing brake fluid. |
114 | Unscrew air bleed screw and press brake pedal fully down, and release it slowly. Repeat the operation until no air bubbles are seen in the container. |
115 | Having thus eliminated the air bubbles, keep pedal pressed down, tighten air bleed screw, remove plastic tube and refit the protection cap. |
116 | After every air bleed operation, check level of brake fluid in the master cylinder reservoir (Fig. 57). The rear brake shoes are fitted with threaded pins to facilitate their positioning in respect or the back plates. During normal usage, it is not necessary to carry out any adjustment, however it is opportune, when dismantling, to ascertain that the pins are well blocked. Fitting a serrated washer between nut and shoe will ensure the locking. This system has been applied on vehicles of the latest production. |
DISMANTLING OF BRAKE CONTROLS
117 | To remove the rear brake master cylinder from frame. Take away panel (operation 121), remove the two petrol pipe clips, unscrew the union at the rear of the cylinder, 10 mm spanner, detach the electric wires from the stop switch, unscrew side nut and bolt (14 mm spanner) fixing the cylinder to the frame, detach the pedal return spring and withdraw cylinder with his rubber hose. |
118 | To remove rear brake pedal. Detach central pavement panel (Operation 121) remove the four screws, two on the right and two on the left, fixing the engine tray to the pavement, detach the tray, remove the split pin on the pedal link pin, remove the washer and pin, detach return spring, remove internal split pin on pedal shaft, slide out shaft by tapping it from the outside, move the pedal axially towards the inside to free it from the buffer. Remove the pedal rubber and remove pedal from underneath, rotating it to allow its passage through the hole in the footboard. |
119 | To remove the rear brake hand lever. Detach the floor central panel (operation 121) withdraw the split, pin on the lever pin, remove the shim, remove the lever return spring, loosen the two screws fixing the notched quadrant to the frame, withdraw lever, remove pin fixing cable guide, and pulley, detach cable guide from the pulley and remove the pulley from the cable; remove the cable guide caps from the frame and then the cable through the slits in the guides. |
For removal of front brake shoe - See operation 101
For removal of rear brake shoe - See operation 82
For removal of rear brake tubing from rear axle - See operation 77
For removal of front brake control - See operations 91, 96, 105.
120 | Removal of master cylinder. Detach cylinder from frame - Op. 117. |
121 | Drain oil from cylinder reservoir by removing drain plug. |
122 | Remove dust protection cap. |
123 | To remove cylinder: 1st series 2nd series |
124 | Removal of the rear wheel cylinders. Lift the rear of the vehicle - Operation 76. |
125 | Remove wheels, hubs and brake shoes - See operations 80, 81, 82. |
126 | Detach the tubing from the wheel cylinders; with a 10 mm spanner unscrew the two hexagonal unions, one per wheel cylinder and detach the tubes. |
127 | Withdraw the cylinders from their seats on the wheel back plates by pushing them from the outside. |
128 | Withdraw the pistons from their respective cylinders. For the reassembly carry out the above operations in the reverse way. |